Bench for testing diesel fuel injection equipment SDM-12-03-15 EURO

Manufactured by Bonus

Our organization, Bonus LLC, is engaged in production of SDM benches for repair, diagnostics and adjustment of diesel fuel equipment, high pressure fuel pumps (HPFP), as well as Common Rail injectors.

Multi-purpose benches, which use asynchronous electric motor with “Mitsubishi” frequency converter, allowing to make diagnostics and adjustment of all brands of high-pressure fuel pumps (HPFP) of diesel engines of domestic and foreign manufacture.

An electric drive with a Mitsubishi frequency converter enables the output shaft speed of the bench to be smoothly adjusted. Keeps the rotation speed stable with minimum deviations, meeting ISO standards, compact and easy to operate.

Diagnostics is made by reproducing the rotation speed of the drive shaft of a high-pressure fuel pump (HPFP), fuel temperature and pressure, measurement of specified parameters, as well as cycle feed, fuel consumption of the test facility, the fuel charging (injection) timing angles, turn of the injection timing device, deviations of the injection timing angles.

The following operations can be performed on the benches:

testing and adjustment of in-line HPFPs with independent lubrication system, with the number of sections up to twelve, as well as distribution type HPFPs with the number of supply fittings up to twelve by controlling the following parameters and characteristics:

amount and uniformity of fuel supply by sections (capacity of pump sections);
the HPFP shaft rotation speed when the regulator starts operating;
the opening pressure of the injection valves;
the angle of fuel injection and supply by the turn of the HPFP shaft and alternation of supply by HPFP sections;
the actual injector spray angle (when diagnosing);
characteristic of the timing coupling.

These benches allow you to serve the HPFPs manufactured by: YaZTA, YaZDA, NZTA, RAAZ, ChZTA, AZTN. By special order, the bench is completed with tooling for diagnostics and adjustment of foreign-manufactured HPFP.

SDM-12-03-15 EURO benches are completed with:

a set of brackets for imported HPFPs M-105

a computer system for controlling HPFP benches with a database for Common Rail injectors and fuel pumps — SDM-KS

Cabinet for computer control system — M-505

a modular software package that includes information on spare parts and automotive equipment, as well as HPFP adjustment data.

diesel test gauge for HPFPs of cars and trucks

Basic technical data and characteristics

Type	Stationary
Number of simultaneously tested high pressure pump sections, pcs.	12
Reproduction range for:
drive shaft rotation speed, min^-1	70...3000
rotational speed reading, rpm.	1...9999
reading of number of cycles	1...9999
bench pump fuel pressure, MPa (kgf/cm²)	0...3 (0...30)
oil pressure, MPa (kgf/cm²)	1...0,5 (1...5)
air pressure, MPa (kgf/cm²)	-0,1...+0,5 (-1...+5)
Allowance limit:
Drive shaft rotation speed within the range:
70 to 800 min^-1, min^-1	±2
over 800 min^-1, %	±0,25
Reading of number of cycles	±1
Measurement range:
drive shaft rotation speed, min^-1	0...9999
fuel volume with test measures
first row, cm³	6...135
second row, cm³	2...40
bench pump fuel pressure, MPa (kgf/cm²)	0...3 (0...30)
LPFP pump fuel pressure, MPa (kgf/cm²)	0...0,6 (0...6)
oil pressure, MPa (kgf/cm²)	0...0,6 (0...6)
air pressure, MPa (kgf/cm²)	-0,1...+0,5 (-1...+5)
Fuel tank capacity, l	55
AC power supply:
voltage, V	380
frequency, Hz	50
Installed power, kW	Total
including:
electric motor drive	15
priming electric motor	1.1
oil pump electric motor	0.25
Overall dimensions, mm	1950x700x1800
Weight, max., kg	1000
Service life, years	7
Number of operating force	1

Delivery set

Name	Designation	Quantity
Bench for testing diesel fuel injector equipment	SDM	1
*Complete set and replacement parts*
Mounting bracket of YaMZ-236, 238, 175, 185, KAMAZ pumps	SDM-8.K030	2
Mounting bracket of TN, UTN-5, ND-21, 6MTNM pumps	SDM-8.K400M	1
Adapter of pumps of YaZTA, NZTA, RAZ type	SDM-8.K004	1
Adapter of pumps of ChTA, AZTN, NZTA, YaZTA type	SDM-8.K007	1
Injector adapter of YaMZ, KAMAZ engines	SDM-8.K014-01	12
High pressure pipeline	SDM-8.K017	12
Pump fuel line	SDM-8.K700	4
Mounting pin of KAMAZ pumps	SDM-8.K009	8
Hold-down bolt of KAMAZ pumps	SDM-8.K010	4
Sticking	SDM-8.K600	2
Pump adapter 136, 179	SDM-8.K015	1
Injector stud	SDM-8.K016	6
Mounting plate for YaMZ, AMZ, FSH-6, FD-22, D-37 injectors	SDM-8.K012	6
Mounting plate for KAMAZ injectors	SDM-8.K013	6
Ignition tester	SDM-8.K024.00	1
Tensioning device	SDM-8.K500	1
Mounting stud of YaMZ pumps	SDM-8.K020	4
Retaining nut of YaMZ pumps	SDM-8.K021	4
Machine tool bolt	SDM-8.K022	3
Vibration mount	LMA-120 or equivalent	4
O-ring		12
High-pressure priming hose with a fitting	SDM-8.K300	1
Oil line	SDM-12.K100	2
Nut	M10 GOST5915	6
Pressure gauge fuel line	SDM-8.K100	1
Pneumatic test gauge of HPFP regulator PM-101		1
Personal computer or laptop with software installed, printer, and connection cables		1
Set of BNS wires for connecting the HPFP and control unit		1
Control unit BU 50.3076		1
Computer cabinet M-505		1
Diagnostic connector cable DC-5		1
Multi-purpose diesel test gauge Type VE-PE		1
M-105 tooling set for testing foreign-manufactured HPFPs		1
*Documentation*
Datasheet	SDM-PS	1
Specification and operating instruction	SDM-TO	1
Mitsubishi frequency converter specification		1
Pneumatic test gauge of HPFP regulator PM-101 Datasheet	PM-101PS	1
Computer system for testing diesel pumps. User guide		1
Diagnostic connector cable DC-5 User manual		1
— HPFP service setting unit. User manual	RE-37.320.006-2008	1
M-105 tooling set for testing foreign-manufactured HPFPs Datasheet	M-105PS	1
Multi-purpose diesel test gauge Type VE-PE User manual.		1


Bench for testing plunger pairs M-109	Bench for disassembling-assembling inline HPFPs M-416	Bench for testing and adjusting injectors (incl. CR) M-107E-CR

Equipment for diesel and fuel injection equipment |
Car service equipment

Tel.: (48431) 3-73-22, 3-73-99