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Manufacturing company

BONUS

(800) 333-89-95

(48431) 3-73-22

3-73-78

3-73-99

bonus20488@mail.ru

Bench for testing diesel fuel injection equipment SDM-12-03-18 (with an option of adjusting EURO-3 pumps)


Manufactured by Bonus

Our organization, Bonus LLC, is engaged in production of SDM benches for repair, diagnostics and adjustment of diesel fuel equipment, high pressure fuel pumps (HPFP), as well as Common Rail injectors.

Multi-purpose benches, which use asynchronous electric motor with УMitsubishiФ frequency converter, allowing to make diagnostics and adjustment of all brands of high-pressure fuel pumps (HPFP) of diesel engines of domestic and foreign manufacture.

An electric drive with a Mitsubishi frequency converter enables the output shaft speed of the bench to be smoothly adjusted. Keeps the rotation speed stable with minimum deviations, meeting ISO standards, compact and easy to operate.

Diagnostics is made by reproducing the rotation speed of the drive shaft of a high-pressure fuel pump (HPFP), fuel temperature and pressure, measurement of specified parameters, as well as cycle feed, fuel consumption of the test facility, the fuel charging (injection) timing angles, turn of the injection timing device, deviations of the injection timing angles.

The following operations can be performed on the benches:

testing and adjustment of in-line HPFPs with independent lubrication system, with the number of sections up to twelve, as well as distribution type HPFPs with the number of supply fittings up to twelve by controlling the following parameters and characteristics:

  • amount and uniformity of fuel supply by sections (capacity of pump sections);
  • the HPFP shaft rotation speed when the regulator starts operating;
  • the opening pressure of the injection valves;
  • the angle of fuel injection and supply by the turn of the HPFP shaft and alternation of supply by HPFP sections;
  • the actual injector spray angle (when diagnosing);
  • characteristic of the timing coupling.

These benches allow you to serve the HPFPs manufactured by: YaZTA, YaZDA, NZTA, RAAZ, ChZTA, AZTN. By special order, the bench is completed with tooling for diagnostics and adjustment of foreign-manufactured HPFP.

The stands are equipped with an electronic control system.

SDM-12-03 benches are completed with a computer system for controlling HPFPs with a database SDM-KS and an electronic control system Euro-3 (BNS) and allow for testing and adjusting HPFPs with a computer control system with Euro-3 standards.

Basic technical data and characteristics

Type

Stationary

Number of simultaneously tested high pressure pump sections, pcs.

12

Reproduction range for:

drive shaft rotation speed, min-1

70...3000

rotational speed reading, rpm.

1...9999

reading of number of cycles

1...9999

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

oil pressure, MPa (kgf/cm2)

1...0,5 (1...5)

air pressure, MPa (kgf/cm2)

-0,1...+0,5 (-1...+5)

Allowance limit:

Drive shaft rotation speed within the range:

70 to 800 min-1, min-1

±2

over 800 min-1, %

±0,25

Reading of number of cycles

±1

Measurement range:

drive shaft rotation speed, min-1

0...9999

fuel volume with test measures

first row, cm3

6...135

second row, cm3

2...40

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

LPFP pump fuel pressure, MPa (kgf/cm2)

0...0,6 (0...6)

oil pressure, MPa (kgf/cm2)

0...0,6 (0...6)

air pressure, MPa (kgf/cm2)

-0,1...+0,5 (-1...+5)

Fuel tank capacity, l

55

AC power supply:

voltage, V

380

frequency, Hz

50

Installed power, kW

Total

including:

electric motor drive

18

priming electric motor

1.1

oil pump electric motor

0.25

Overall dimensions, mm

1950x700x1800

Weight, max., kg

1000

Service life, years

7

Number of operating force


Delivery set

Name Designation Quantity

Bench for testing diesel fuel injector equipment

SDM

1

Complete set and replacement parts

Mounting bracket of YaMZ-236, 238, 175, 185, KAMAZ pumps

SDM-8.K030

2

Mounting bracket of TN, UTN-5, ND-21, 6MTNM pumps

SDM-8.K400M

1

Adapter of pumps of YaZTA, NZTA, RAZ type

SDM-8.K004

1

Adapter of pumps of ChTA, AZTN, NZTA, YaZTA type

SDM-8.K007

1

Injector adapter of YaMZ, KAMAZ engines

SDM-8.K014-01

12

High pressure pipeline

SDM-8.K017

12

Pump fuel line

SDM-8.K700

4

Mounting pin of KAMAZ pumps

SDM-8.K009

8

Hold-down bolt of KAMAZ pumps

SDM-8.K010

4

Sticking

SDM-8.K600

2

Pump adapter 136, 179

SDM-8.K015

1

Injector stud

SDM-8.K016

6

Mounting plate for YaMZ, AMZ, FSH-6, FD-22, D-37 injectors

SDM-8.K012

6

Mounting plate for KAMAZ injectors

SDM-8.K013

6

Ignition tester

SDM-8.K024.00

1

Tensioning device

SDM-8.K500

1

Mounting stud of YaMZ pumps

SDM-8.K020

4

Retaining nut of YaMZ pumps

SDM-8.K021

4

Machine tool bolt

SDM-8.K022

3

Vibration mount

LMA-120 or equivalent

4

O-ring

12

High-pressure priming hose with a fitting

SDM-8.K300

1

Oil line

SDM-12.K100

2

Nut

M10 GOST5915

6

Pressure gauge fuel line

SDM-8.K100

1

Pneumatic test gauge of HPFP regulator PM-101

1

Personal computer or laptop with software installed, printer, and connection cables

1

Set of BNS wires for connecting the HPFP and control unit

1

Control unit BU 50.3076

1

Computer cabinet M-505

1

Diagnostic connector cable DC-5

1

Documentation

Datasheet

SDM-PS

1

Specification and operating instruction

SDM-TO

1

Mitsubishi frequency converter specification

1

Pneumatic test gauge of HPFP regulator PM-101 Datasheet

PM-101PS

1

Computer system for testing diesel pumps. User guide

1

Diagnostic connector cable DC-5 User manual

1

Ч HPFP service setting unit. User manual

RE-37.320.006-2008

1



Diesel test gauge for
inline HPFPs
DD-3810 / RE-3810
Bench for testing
plunger pairs
M-109
Bench for
disassembling-assembling
inline HPFPs
M-416

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Shumyatino

Equipment for diesel and fuel injection equipment |
Car service equipment

Tel.: (48431) 3-73-22, 3-73-99