RU

Manufacturing company

BONUS

(800) 333-89-95

(48431) 3-73-22

3-73-78

3-73-99

bonus20488@mail.ru

Bench for testing diesel fuel injection equipment SDM-12-03-7,5 CR-Standart


Manufactured by Bonus

Our organization, Bonus LLC, is engaged in production of SDM benches for repair, diagnostics and adjustment of diesel fuel equipment, high pressure fuel pumps (HPFP), as well as Common Rail injectors.

Multi-purpose benches, which use asynchronous electric motor with Mitsubishi frequency converter, allowing to make diagnostics and adjustment of all brands of high-pressure fuel pumps (HPFP) of diesel engines of domestic and foreign manufacture.

An electric drive with a Mitsubishi frequency converter enables the output shaft speed of the bench to be smoothly adjusted. Keeps the rotation speed stable with minimum deviations, meeting ISO standards, compact and easy to operate.

Diagnostics is made by reproducing the rotation speed of the drive shaft of a high-pressure fuel pump (HPFP), fuel temperature and pressure, measurement of specified parameters, as well as cycle feed, fuel consumption of the test facility, the fuel charging (injection) timing angles, turn of the injection timing device, deviations of the injection timing angles.

The following operations can be performed on the benches:

testing and adjustment of in-line HPFPs with independent lubrication system, with the number of sections up to twelve, as well as distribution type HPFPs with the number of supply fittings up to twelve by controlling the following parameters and characteristics:

  • amount and uniformity of fuel supply by sections (capacity of pump sections);
  • the HPFP shaft rotation speed when the regulator starts operating;
  • the opening pressure of the injection valves;
  • the angle of fuel injection and supply by the turn of the HPFP shaft and alternation of supply by HPFP sections;
  • the actual injector spray angle (when diagnosing);
  • characteristic of the timing coupling.

These benches allow you to serve the HPFPs manufactured by: YaZTA, YaZDA, NZTA, RAAZ, ChZTA, AZTN. By special order, the bench is completed with tooling for diagnostics and adjustment of foreign-manufactured HPFP.

The stands are equipped with an electronic control system.

Bench SDM-12-03-7,5 CR-Standart has 12 sections, a 7.5 kW drive, and is completed with:

  • a high- and low-pressure fuel supply system;
  • temperature stabilization system;
  • computer control system with a database for Common Rail injectors and fuel pumps  SDM-KS
  • standard CR kit (for testing Common Rail systems).

The standard CR kit includes: Common Rail Controller for 6 channels; Cables for BOSCH, DENSO, DELFI injectors; Cables for controling the pump, pressure valve, pressure gauge; Pressure accumulator and a complete tooling set for installing pumps and injectors on the bench.

Basic technical data and characteristics

Type

Stationary

Number of simultaneously tested high pressure pump sections, pcs.

12

Reproduction range for:

drive shaft rotation speed, min-1

70...3000

rotational speed reading, rpm.

1...9999

reading of number of cycles

1...9999

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

Allowance limit:

Drive shaft rotation speed within the range:

70 to 800 min-1, min-1

2

over 800 min-1, %

0,25

Reading of number of cycles

1

Measurement range:

drive shaft rotation speed, min-1

0...9999

fuel volume with test measures

first row, cm3

6...135

second row, cm3

2...40

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

LPFP pump fuel pressure, MPa (kgf/cm2)

0...0,6 (0...6)

Fuel tank capacity, l

55

AC power supply:

voltage, V

380

frequency, Hz

50

Installed power, kW

Total

including:

electric motor drive

7.5

priming electric motor

1.1

Overall dimensions, mm

1400x540x1740

Weight, max., kg

800

Service life, years

7

Number of operating force

1


Delivery set

Name Designation Quantity

Bench for testing diesel fuel injector equipment

SDM

1

Complete set and replacement parts

Mounting bracket of YaMZ-236, 238, 175, 185, KAMAZ pumps

SDM-8.K030

2

Mounting bracket of TN, UTN-5, ND-21, 6MTNM pumps

SDM-8.K400M

1

Adapter of pumps of YaZTA, NZTA, RAZ type

SDM-8.K004

1

Adapter of pumps of ChTA, AZTN, NZTA, YaZTA type

SDM-8.K007

1

Injector adapter of YaMZ, KAMAZ engines

SDM-8.K014-01

12

High pressure pipeline

SDM-8.K017

12

Pump fuel line

SDM-8.K700

4

Mounting pin of KAMAZ pumps

SDM-8.K009

8

Hold-down bolt of KAMAZ pumps

SDM-8.K010

4

Sticking

SDM-8.K600

2

Injector stud

SDM-8.K016

6

Mounting plate for YaMZ, AMZ, FSH-6, FD-22, D-37 injectors

SDM-8.K012

6

Mounting plate for KAMAZ injectors

SDM-8.K013

6

Ignition tester

SDM-8.K024.00

1

Tensioning device

SDM-8.K500

1

Mounting stud of YaMZ pumps

SDM-8.K020

4

Retaining nut of YaMZ pumps

SDM-8.K021

4

Machine tool bolt

SDM-8.K022

3

Vibration mount

RSA-65M12 or equivalent

4

O-ring

12

High-pressure priming hose with a fitting

SDM-8.K300

1

Nut

M10 GOST5915

6

Pressure gauge fuel line

SDM-8.K100

1

Personal computer or laptop with software installed, printer, and connection cables

1

Computer cabinet M-505

1

Documentation

Datasheet

SDM-PS

1

Specification and operating instruction

SDM-TO

1

Mitsubishi frequency converter specification

1

Pneumatic test gauge of HPFP regulator PM-101 Datasheet

PM-101PS

1

Computer system for testing diesel pumps. User guide

1

Common Rail Controller for pump and injector testing. User manual.

1



Diesel test gauge for
inline HPFPs
DD-3810 / RE-3810
Bench for
disassembling-assembling
inline HPFPs
of all types - M-416
Bench for testing
and adjusting
injectors - M-107

2011 Bonus | Corporate website
Shumyatino

Equipment for diesel and fuel injection equipment |
Car service equipment

Tel.: (48431) 3-73-22, 3-73-99