RU

Manufacturing company

BONUS

(800) 333-89-95

(48431) 3-73-22

3-73-78

3-73-99

bonus20488@mail.ru

Bench for testing diesel fuel injection equipment SDM-12-03-15 Full-Complect


Manufactured by Bonus

SDM-12-03-15 Full Complect is a unique computer bench that allows to diagnose almost all types of diesel fuel injection equipment (domestic manufacture):

HPFP with mechanical and electronic regulator;

HPFP and Common Rail system injectors;

unit-injectors (with special bench re-equipment).

Our organization, Bonus LLC, is engaged in production of SDM benches for repair, diagnostics and adjustment of diesel fuel equipment, high pressure fuel pumps (HPFP), as well as Common Rail injectors.

Multi-purpose benches, which use asynchronous electric motor with Mitsubishi frequency converter, allowing to make diagnostics and adjustment of all brands of high-pressure fuel pumps (HPFP) of diesel engines of domestic and foreign manufacture.

An electric drive with a Mitsubishi frequency converter enables the output shaft speed of the bench to be smoothly adjusted. Keeps the rotation speed stable with minimum deviations, meeting ISO standards, compact and easy to operate.

Diagnostics is made by reproducing the rotation speed of the drive shaft of a high-pressure fuel pump (HPFP), fuel temperature and pressure, measurement of specified parameters, as well as cycle feed, fuel consumption of the test facility, the fuel charging (injection) timing angles, turn of the injection timing device, deviations of the injection timing angles.

The following operations can be performed on the benches:

Bench SDM-12-03-15 Full-Complect; HPFP bench. Testing and adjustment of in-line HPFPs with independent lubrication system, with the number of sections up to twelve, as well as distribution type HPFPs with the number of supply fittings up to twelve by controlling the following parameters and characteristics:

  • amount and uniformity of fuel supply by sections (capacity of pump sections);
  • the HPFP shaft rotation speed when the regulator starts operating;
  • the opening pressure of the injection valves;
  • the angle of fuel injection and supply by the turn of the HPFP shaft and alternation of supply by HPFP sections;
  • the actual injector spray angle (when diagnosing);
  • characteristic of the timing coupling.

These benches allow you to serve the HPFPs manufactured by: YaZTA, YaZDA, NZTA, RAAZ, ChZTA, AZTN. By special order, the bench is completed with tooling for diagnostics and adjustment of foreign-manufactured HPFP.

The stands are equipped with an electronic control system.


Bench SDM-12-03-15 Full-Complect has 12 sections, a 15 kW drive, and is completed with:

  • an electronic control system;
  • high- and low-pressure fuel supply system;
  • temperature stabilization system;
  • an integrated lubrication station;
  • built-in charging system simulator;
  • computer system for controlling HPFP benches with a database for Common Rail injectors and fuel pumps  SDM-KS and electronic Euro-3 control system (BNS);
  • standard CR kit;
  • CR loading set.

The CR loading set includes: Pressure accumulator and a complete tooling set for installing pumps and injectors of trucks on the bench; Adapters for MAN, CUMMINS, IVECO, FORD CARGO, CASE, RENAULT trucks injectors.

The standard CR kit includes: Common Rail Controller for 6 channels; Cables for BOSCH, DENSO, DELFI injectors; Cables for controling the pump, pressure valve, pressure gauge; Pressure accumulator and a complete tooling set for installing pumps and injectors on the bench.

Basic technical data and characteristics

Type

Stationary

Number of simultaneously tested high pressure pump sections, pcs.

12

Reproduction range for:

drive shaft rotation speed, min-1

70...3000

rotational speed reading, rpm.

1...9999

reading of number of cycles

1...9999

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

oil pressure, MPa (kgf/cm2)

1...0,5 (1...5)

air pressure, MPa (kgf/cm2)

-0,1...+0,5 (-1...+5)

Allowance limit:

Drive shaft rotation speed within the range:

70 to 800 min-1, min-1

2

over 800 min-1, %

0,25

Reading of number of cycles

1

Measurement range:

drive shaft rotation speed, min-1

0...9999

fuel volume with test measures

first row, cm3

6...135

second row, cm3

2...40

bench pump fuel pressure, MPa (kgf/cm2)

0...3 (0...30)

LPFP pump fuel pressure, MPa (kgf/cm2)

0...0,6 (0...6)

oil pressure, MPa (kgf/cm2)

0...0,6 (0...6)

air pressure, MPa (kgf/cm2)

-0,1...+0,5 (-1...+5)

Fuel tank capacity, l

55

AC power supply:

voltage, V

380

frequency, Hz

50

Installed power, kW

Total

including:

electric motor drive

15

priming electric motor

1.1

oil pump electric motor

0.25

Overall dimensions, mm

1950x700x1800

Weight, max., kg

1000

Service life, years

7

Number of operating force

1


Delivery set

Name Designation Quantity

Bench for testing diesel fuel injector equipment

SDM

1

Complete set and replacement parts

Mounting bracket of YaMZ-236, 238, 175, 185, KAMAZ pumps

SDM-8.K030

2

Mounting bracket of TN, UTN-5, ND-21, 6MTNM pumps

SDM-8.K400M

1

Adapter of pumps of YaZTA, NZTA, RAZ type

SDM-8.K004

1

Adapter of pumps of ChTA, AZTN, NZTA, YaZTA type

SDM-8.K007

1

Injector adapter of YaMZ, KAMAZ engines

SDM-8.K014-01

12

High pressure pipeline

SDM-8.K017

12

Pump fuel line

SDM-8.K700

4

Mounting pin of KAMAZ pumps

SDM-8.K009

8

Hold-down bolt of KAMAZ pumps

SDM-8.K010

4

Sticking

SDM-8.K600

2

Pump adapter 136, 179

SDM-8.K015

1

Injector stud

SDM-8.K016

6

Mounting plate for YaMZ, AMZ, FSH-6, FD-22, D-37 injectors

SDM-8.K012

6

Mounting plate for KAMAZ injectors

SDM-8.K013

6

Ignition tester

SDM-8.K024.00

1

Tensioning device

SDM-8.K500

1

Mounting stud of YaMZ pumps

SDM-8.K020

4

Retaining nut of YaMZ pumps

SDM-8.K021

4

Machine tool bolt

SDM-8.K022

3

Vibration mount

LMA-120 or equivalent

4

O-ring

12

High-pressure priming hose with a fitting

SDM-8.K300

1

Oil line

SDM-12.K100

2

Nut

M10 GOST5915

6

Pressure gauge fuel line

SDM-8.K100

1

Pneumatic test gauge of HPFP regulator PM-101

1

Personal computer or laptop with software installed, printer, and connection cables

1

Set of BNS wires for connecting the HPFP and control unit

1

Control unit BU 50.3076

1

Computer cabinet M-505

1

Diagnostic connector cable DC-5

1

Documentation

Datasheet

SDM-PS

1

Specification and operating instruction

SDM-TO

1

Mitsubishi frequency converter specification

1

Pneumatic test gauge of HPFP regulator PM-101 Datasheet

PM-101PS

1

Computer system for testing diesel pumps. User guide

1

Diagnostic connector cable DC-5 User manual

1

 HPFP service setting unit. User manual

RE-37.320.006-2008

1

Common Rail Controller for pump and injector testing. User manual.

1



Electronic bench
for testing
and adjusting - -106E
Diagnostic bench
for injectors
Common Rail - -108
Bench for testing
plunger pairs
M-109

2011 Bonus | Corporate website
Shumyatino

Equipment for diesel and fuel injection equipment |
Car service equipment

Tel.: (48431) 3-73-22, 3-73-99